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HD helical gear reversing drives
Model selection
1. Modeling formula: (1) PIN = P1Xf (the number of starts and stops per hour is not greater than 20 times / hour)
(2) PIN = 1.2XP1Xf (the number of starts and stops per hour 21 ~ 60 times / hour)
(1) PIN ≤ PN
Modeling power must be less than or equal to the permitted power
Eq: PIN is the selected power, P1 is the actual power required, f is the use factor, PN is the permitted power.


Model Selection

1. Calculation Formula: (1)PIN=P1Xf (Starts/stops per hour ≤20 times/hour)

(2)PIN=1.2XP1Xf (Starts/stops per hour 21~60 times/hour)

(1)PIN≤PN

Rated power must be less than or equal to allowable power

Where: PIN is selection power, P1 is actual required power, f is service factor, PN is allowable power.


Service Factor f

Prime Mover

Daily Working Hours

(hours)

Load Type

Uniform Load

Medium Shock Load

Heavy Shock Load

Electric Motor

Combustion Engine

Hydraulic Motor

3

0.8

1

1.5

3~10

1

1.25

1.25

10~24

1.25

1.5

2


Internal Combustion Engine

3

1.25

1.5

2

3~10

1.5

1.75

2.25

10~24

1.25

2

2.5

Thermal Power Verification

1. Thermal Power Calculation: PGN=PGXf1×f2

PGN>P1 (Natural Cooling)

PGN

Where: f1 is ambient temperature coefficient, f2 is continuous duty coefficient, PG is heat capacity of gearbox, P1 is actual working power required, PGN is calculated heat capacity of gearbox.

2. Ambient Temperature Coefficient f1

Ambient Temperature °C

10

20

30

40

50

Coefficient f1

1.2

1

0.87

0.75

0.64

3. Continuous Duty Coefficient f2

Working Rate % per Hour

100

80

60

40

20

Coefficient f2

1

1.2

1.4

1.6

1.8

Heat Capacity PG (Natural Cooling)


Transmission Ratio i

Housing Model

09

11

14

17

21

24

28

1~5

4.5

6.5

11

15.5

24

31

44


General Technical Specifications

1. Keys and keyways comply with GB1095-79 and GB1096-79 standards; keyway width tolerance: shaft N9, hub JS9.

2. Output/input shaft center holes are generally threaded, specifications as follows:

D=11~13mm     Thread M3       D>24~30mm      Thread M10

>13~16mm       Thread M5        >30~38mm      Thread M12

>16~21mm       Thread M6        >38~50mm      Thread M16

>21~24mm       Thread M8        >50~85mm      Thread M20

3. In outline dimension drawings, under permitted speed and torque conditions, output shaft may serve as input shaft for speed-increasing transmission.



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